Treadle On Sunbonnet Sue Quilt
History
My mother sent me a newspaper clipping about a quilt called "The Death of Sunbonnet Sue". Seems a group got together and decided that they had had enough of old cutesy Sunbonnet Sue, so they made a quilt in which each block featured Sue meeting her demise in some bizarre fashion. Subsequently, some other group did another similar quilt called "Death Becomes Her". These quilts were entered in an exhibit in Kansas City, but due to protest were exhibited facing the wall. Subsequently, they were selected for hanging in a show on 20th Century quilting at the Reagan Library, but again, there were protests and they were withdrawn.
The Treadle On Project:
I posted the information above to the Treadle On gang, and we had fun with it for awhile. Then I got the idea, "Why not resurrect Sue?" so I proposed that a few of us make blocks featuring Sue doing something related to treadle sewing machines, or hand cranks, or at any rate connected to our Treadle On list. I proposed that the finished blocks be sent to me to be made into a quilt called "Sunbonnet Sue Treadles On". A further idea was that I would make the finished quilt available to list members to exhibit at their quilt guild shows, along with a poster advertising Treadle On.
The response to the above proposal was terrific. Seventeen people contributed a total of 20 blocks for the quilt. This is one of the TO projects I am proudest of. The originality and cleverness exhibited on these blocks is just overwhelming. I hope that many Treadleonians will schedule Sue for a visit to their quilt shows. Y'all done good!
I worked out what I consider to be a very neat system for joining pre-quilted blocks when I assembled this quilt. No hand sewing is required. At the very bottom of the page are some photos of the finished effect. As another project, I will be assembling a step by step instruction showing this technique (which has undoubtedly been discovered previously by others, but I have never seen it in any book yet.)
Here is the quilt:
Sunbonnet Sue Treadles On

Here are the individual blocks:
Row One
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Row Two
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Row Three
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Row Four
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Row Five
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When we made Sue, I set things up so that she was available for showing at member's quilt club/quilt shows. Starting in early 1999 and continuing into 2003, Sue traveled all over the United States. She appeared at more than 20 quilt shows and TOGA's and was featured in two magazine articles. Sue has begun to show significant wear from shipping and repeated hanging and has been retired from such an active life.
Design Criteria for the Sunbonnet Sue Project
This material will provide you with the design criteria for the Sunbonnet Sue blocks, with examples of how I went about making mine. There are some pointers her for making pre-quilted blocks that might come in handy for your own project. For more detailed pre-quilted block instructions, see the Block of the Month Project links on the Main Index Page.
Here are the original instructions:
Specifications:
The blocks for this project are to be 14 1/2" square. They can be sent to me somewhat oversize if you prefer that I square them, but be careful not to build detail features too close to the edges. There was some discussion of quilting your own blocks or having me do it. Either way is fine. If you do quilt your own, leave the quilting and backing larger than the block. I don't know that I will need that, but it's a safety factor. I can always trim in.
If you do finish your blocks, backing shoule be unbleached muslin and batt should be cotton, not polyester... (Note: following some discussion, we decided that the batt should be Warm & Natural... unwashed.)
To the extent possible, work should be done on treadles and/or hand cranks... finish work may be by hand. No electric machines, however.

Here is a first rough pattern I did for a TO Sue block. The treadle is machine embroidered on scrap cloth, as a test, using a 15-30 treadle and free motion quilting. Sue is a paper pattern at this point, just testing for size. I used a Sunbonnet Sue quilt book and enlarged the pattern on the Xerox machine.
Additional Resources:
There are several books on the Sunbonnet Sue pattern and its history, as well as several web sites devoted to her. A search for "Sunbonnet Sue" will produce a lot of results... probably including this page, if you go through enough of the hits!
Here are my finished blocks for this project:

Here is my finished and quilted block called "Sue Treadles in Australia". We had a member in Australia who didn't feel up to participating, but sent me some Australian print fabric, which I used for Sue's drss and hat. The fabric has kangaroos and wallaby's on it. The block was put in the quilt just as you see it and always gets a lot of questions and comment: "That block is upside down!" "Yes, she is in Australia!"

And here is "Sue Treadles" in its finished and quilted form.

Here is some detail of "The Little Captain" from my third block, on which Sue helped me restore a cabinet's finish. There is a male version of Sunbonnet Sue, called Overall Bill. I thought there ought to be at least guy on the quilt, but it turned out there were a couple by the time we were done. I created the character of "The Little Captain", which I copyrighted. I am thinking in the future of a whole 12 panel quilt on him... at a lighthouse, on a boat, etc.
In making these blocks, I used the fusible interfacing technique. Make sure you get fusible interfacing, at least medium weight, and not fusible webbing. Light weight stuff or webbing will just tear. I ussed a light cotton cloth as the backing. I tried something a bit different, for me on some of the pieces and used the "tuck and pin" technique. I recommend using the fusible interfacing. It's easier in the long run.
I did the actual stitching on the treadle, with the batting in place to provide stiffening. When everything was stitched down, I added the backing, pinned it on and then quilted. I worked with a larger square than specified... 15". When I was done with the actual aplique, I trimmed the squares to 14 1/2" and laid the block on a 15" square of batting. Then I made a mistake... I stitched the edges shut, using a very large, basting stitch. This was before I quilted. My quilting would have laid a little flatter if Ihad waited to do this edge stitching till after the quilting was done. Ah, well...
Here is a trick I learned. I was constantly changing bobbins and thread. I had a bunch of spare bobbin cases, so I just loaded them up with all the threads I was using and just changed out the whole case. It made life easier.
I hope you find these comments helfpful.
The Captain